Material Hardness<\/h5>
Up to 65 HRC Processed<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Since 2015<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Tolerance for Green mold Services<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t
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\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t
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Limits for nominal size<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t
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Metals (ISO 2768- f)<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t
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Plastics (ISO 2768- m)<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t
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0.5mm* to 3mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.05mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.1mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 3mm to 6mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.05mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.1mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 6mm to 30mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.1mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.2mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 30mm to 120mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.15mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.3mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 120mm to 400mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.2mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.5mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 400mm to 1000mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.4mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.8mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 1000mm to 2000mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.5mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b11.2mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Green Injection Molding: Sustainable Performance Specifications<\/strong><\/h3>\u0935\u0930\u094d\u0917<\/strong><\/th>Parameter<\/strong><\/th>Standard Green Grade<\/strong><\/th>Premium Eco Grade<\/strong><\/th>Validation Method<\/strong><\/th><\/tr><\/thead>Material Properties<\/strong><\/td>| Biodegradability (%)<\/td> | 60% (PLA)<\/td> | 95% (PHA)<\/td> | ISO 14855 Compost Testing<\/td><\/tr> | | \u00a0<\/td> | Recycled Content<\/td> | 30% (rPET)<\/td> | 70% (Ocean Plastic Blend)<\/td> | FTIR Spectroscopy<\/td><\/tr> | Energy Efficiency<\/strong><\/td>| Energy Consumption (kWh\/kg)<\/td> | 1.8 (Electric Machines)<\/td> | 1.2 (Solar-Powered)<\/td> | ISO 50001 Energy Audits<\/td><\/tr> | | \u00a0<\/td> | Carbon Footprint (kg CO2\/kg)<\/td> | 3.2<\/td> | 1.5<\/td> | LCA (ISO 14040)<\/td><\/tr> | Process Sustainability<\/strong><\/td>| Waste Recovery Rate<\/td> | 85% (Regrind Reuse)<\/td> | 99% (Closed-Loop System)<\/td> | Mass Balance Analysis<\/td><\/tr> | | \u00a0<\/td> | Water Usage (L\/kg)<\/td> | 15<\/td> | 5 (Dry Molding)<\/td> | ISO 14046 Water Footprint<\/td><\/tr> | Thermal Properties<\/strong><\/td>| Molding Temp Range (\u00b0C)<\/td> | 160\u2013220 (PLA)<\/td> | 140\u2013180 (Bio-PBS)<\/td> | DSC\/TGA Analysis<\/td><\/tr> | | \u00a0<\/td> | Thermal Conductivity (W\/mK)<\/td> | 0.13 (Starch Blends)<\/td> | 0.25 (Algae-Composite)<\/td> | Laser Flash Analysis<\/td><\/tr> | Mechanical Performance<\/strong><\/td>| Tensile Strength (MPa)<\/td> | 50 (Standard PLA)<\/td> | 120 (Bio-PA Reinforced)<\/td> | ASTM D638<\/td><\/tr> | | \u00a0<\/td> | Flexural Modulus (GPa)<\/td> | 3.5<\/td> | 5.2 (Natural Fiber Composite)<\/td> | ASTM D790<\/td><\/tr> | Surface Quality<\/strong><\/td>| Ra Surface Roughness (\u03bcm)<\/td> | 1.2 (Virgin PLA)<\/td> | 0.8 (Polished Biocomposite)<\/td> | White Light Interferometry<\/td><\/tr> | | \u00a0<\/td> | Mold Release Efficiency<\/td> | 85% (Plant-Based Release)<\/td> | 98% (Nanocoating)<\/td> | ASTM D2578<\/td><\/tr> | Environmental Compliance<\/strong><\/td>| VOC Emissions (\u03bcg\/m\u00b3)<\/td> | <200 (Low-Emission Additives)<\/td> | <50 (Zero-VOC Formulation)<\/td> | EPA Method 320<\/td><\/tr> | | \u00a0<\/td> | Soil Degradation (Months)<\/td> | 24 (Industrial Compost)<\/td> | 6 (Home Compostable)<\/td> | ISO 17556<\/td><\/tr><\/tbody><\/table><\/div> \u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t \n\t\t\t\t\t \n\t\t \n\t\t\t\t \n\t\t\t\t\t Green mold Surface Finishes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t We provide finishes for aesthetics and performance: anodizing, polishing, sandblasting, coatings, and heat treatment. Let’s find the right one!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t \n\t\t\t\t\t \n\t\t \n\t\t\t\t \n\t\t\t\t\t As Machined<\/h3>\t\t\t\t<\/div>\n\t\t\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t  \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t This machined finish is rough and displays tool marks, representing the most basic form of surface treatment without any additional finishing or polishing.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t\t\t \n\t\t\t\t\t Anodizing<\/h3>\t\t\t\t<\/div>\n\t\t\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t  \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t It creates a protective oxide layer on aluminum, increasing corrosion resistance and hardness, and allowing for dyeing to enhance appearance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t\t\t \n\t\t\t\t\t Polishing<\/h3>\t\t\t\t<\/div>\n\t\t\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t  \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t Polishing smooths surfaces to a high sheen, enhancing appearance and reducing roughness while offering some corrosion protection.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t\t\t \n\t\t\t\t\t Brushed Finish<\/h3>\t\t\t\t<\/div>\n\t\t\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t  \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t A brushed finish has fine, parallel lines for a textured look, enhancing grip and reducing fingerprints.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t\t\t \n\t\t\t\t\t Sandblasting<\/h3>\t\t\t\t<\/div>\n\t\t\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t  \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t Sandblasting uses high-pressure air and abrasive particles to clean or texture surfaces, enhancing adhesion for coatings.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t\t\t \n\t\t\t\t\t Electropolish<\/h3>\t\t\t\t<\/div>\n\t\t\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t  \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t \n\t\t\t\t\t\t\t\t\t Electropolishing is an electrochemical process that smooths and brightens metal surfaces, removing imperfections and enhancing corrosion resistance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t \n\t\t\t\t \n\t\t\t\t\t Materials we use for solutions<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t \n\t\t\t\t \n\t\t\t\t\t\t\t \n\t\t\t \n\t\t\t\t\t | | | | | | | | | | | | |
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