{"id":11263,"date":"2025-08-08T03:45:32","date_gmt":"2025-08-08T03:45:32","guid":{"rendered":"https:\/\/ssprecision.com.cn\/?page_id=11263"},"modified":"2025-08-08T04:20:55","modified_gmt":"2025-08-08T04:20:55","slug":"micro-molding","status":"publish","type":"page","link":"https:\/\/ssprecision.com.cn\/ru\/micro-molding\/","title":{"rendered":"\u041c\u0438\u043a\u0440\u043e\u0444\u043e\u0440\u043c\u043e\u0432\u043a\u0430"},"content":{"rendered":"

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Micro molding :<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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Medical, Electronics & Optics Applications Demanding Sub-Millimeter Accuracy<\/em><\/h6>
Solving Complex Micro-Manufacturing Challenges with Cutting-Edge Solutions<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tget a quotes<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Years of experience<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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<\/div>\n\t\t\t\t
<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Advanced Micro Molding : Where Precision Meets Microscopic Scale<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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We combine decades of specialized micro molding manufacturing expertise with cutting-edge technology to deliver precision micro molding solutions trusted by leading medical, electronics, and optical innovators worldwide.<\/p>
Why Global Leaders Choose Our Micro Molding Expertise<\/strong><\/h3>
Proven Technical Capabilities:<\/strong><\/p>
Achieve consistent\u00a0\u00b15 micron tolerances<\/strong>\u00a0on parts as small as 0.1mm<\/p><\/li>
Process\u00a0medical-grade LSR, PEEK, and other engineered resins<\/strong>\u00a0with ISO 13485 compliance<\/p><\/li>
99.98% first-pass yield rate<\/strong>\u00a0documented across 500+ production runs<\/p><\/li><\/ul>
\u0420\u0435\u0448\u0435\u043d\u0438\u044f \u0434\u043b\u044f \u043a\u043e\u043d\u043a\u0440\u0435\u0442\u043d\u044b\u0445 \u043e\u0442\u0440\u0430\u0441\u043b\u0435\u0439:<\/strong>
Medical Device Manufacturing:<\/em><\/p>
Implantable components meeting FDA Class III requirements<\/p><\/li>
Microfluidic chips with sub-10\u03bcm channel precision<\/p><\/li><\/ul>
Microelectronics & Optics:<\/strong><\/p>
Connector housings with 0.005mm positional accuracy<\/p><\/li>
Light guide plates with <0.1\u00b0 angular tolerance<\/p><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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20,000+ Precision Parts, 150+ Materials<\/h2>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t4.9\/5\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Tolerance Standard<\/h5>
\u00b10.0005\" Precision Guarantee<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Since 2015<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t5\/5\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u041e\u0442\u0434\u0435\u043b\u043a\u0430 \u043f\u043e\u0432\u0435\u0440\u0445\u043d\u043e\u0441\u0442\u0438<\/h5>
C8-16 \u03bcin Ra Mirror Finish<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Since 2015<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t4.8\/5\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Maximum Workpiece<\/h5>
40\" \u00d7 28\" \u00d7 20\" Capacity<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Since 2015<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t4.5\/5\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Material Hardness<\/h5>
Up to 65 HRC Processed<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Since 2015<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Tolerance for Micro molding Services<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Limits for nominal size<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Metals (ISO 2768- f)<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Plastics (ISO 2768- m)<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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0.5mm* to 3mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.05mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.1mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 3mm to 6mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.05mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.1mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 6mm to 30mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.1mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.2mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 30mm to 120mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.15mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.3mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 120mm to 400mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.2mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.5mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 400mm to 1000mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.4mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.8mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Over 1000mm to 2000mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b10.5mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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\u00b11.2mm<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\u041a\u0430\u0442\u0435\u0433\u043e\u0440\u0438\u044f<\/strong><\/th> Parameter<\/strong><\/th> Standard Grade<\/strong><\/th> Precision Grade<\/strong><\/th> Validation Method<\/strong><\/th><\/tr><\/thead>
Material Properties<\/strong><\/td> Ultimate Tensile Strength<\/td> 450 MPa (Al 6061)<\/td> 900 MPa (Ti-6Al-4V)<\/td> ASTM E8\/E21 Testing<\/td><\/tr>
\u00a0<\/td> Thermal Expansion Coeff.<\/td> 23.6 \u03bcm\/m\u00b0C (Al)<\/td> 8.6 \u03bcm\/m\u00b0C (Invar)<\/td> TMA Analysis<\/td><\/tr>
Dimensional Control<\/strong><\/td> Positional Tolerance<\/td> \u00b10.005″<\/td> \u00b10.0008″<\/td> CMM (0.5\u03bcm resolution)<\/td><\/tr>
\u00a0<\/td> Surface Profile<\/td> 0.010″<\/td> 0.002″<\/td> Laser Scanning<\/td><\/tr>
Process Capabilities<\/strong><\/td> Minimum Feature Size<\/td> 0.020″<\/td> 0.005″<\/td> Microscope Measurement<\/td><\/tr>
\u00a0<\/td> Aspect Ratio (Depth\/Dia.)<\/td> 10:1<\/td> 20:1<\/td> Tool Deflection Analysis<\/td><\/tr>
Thermal Management<\/strong><\/td> Operating Temp Range<\/td> -40\u00b0C to +120\u00b0C<\/td> -196\u00b0C to +350\u00b0C<\/td> Thermal Cycling Tests<\/td><\/tr>
\u00a0<\/td> Thermal Conductivity<\/td> 167 W\/mK (Cu)<\/td> 400 W\/mK (CVD Dia.)<\/td> Laser Flash Analysis<\/td><\/tr>
Surface Engineering<\/strong><\/td> Ra Surface Roughness<\/td> 125 \u03bcin<\/td> 4 \u03bcin<\/td> White Light Interferometry<\/td><\/tr>
\u00a0<\/td> Coating Thickness<\/td> 25-50 \u03bcm<\/td> 5-10 \u03bcm<\/td> XRF Measurement<\/td><\/tr>
Dynamic Performance<\/strong><\/td> Fatigue Cycles @ 10^6<\/td> 350 MPa<\/td> 550 MPa<\/td> Resonant Fatigue Testing<\/td><\/tr>
\u00a0<\/td> Vibration Damping<\/td> 0.05 \u03b6<\/td> 0.15 \u03b6<\/td> Modal Analysis<\/td><\/tr>
Metrology<\/strong><\/td> Measurement Uncertainty<\/td> \u00b10.0002″<\/td> \u00b10.00005″<\/td> NIST Traceable Standards<\/td><\/tr>
\u00a0<\/td> Flatness\/Parallelism<\/td> 0.001″\/in<\/td> 0.0002″\/in<\/td> Optical Flats<\/td><\/tr>
Environmental<\/strong><\/td> Corrosion Resistance<\/td> 500h Salt Spray<\/td> 2000h Salt Spray<\/td> ASTM B117 Testing<\/td><\/tr>
\u00a0<\/td> Outgassing (TML\/CVCM)<\/td> <1.0%\/0.1%<\/td> <0.1%\/0.01%<\/td> NASA ASTM E595<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Micro molding Surface Finishes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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We provide finishes for aesthetics and performance: anodizing, polishing, sandblasting, coatings, and heat treatment. Let’s find the right one!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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As Machined<\/h3>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t $\"as-machined\"$ \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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This machined finish is rough and displays tool marks, representing the most basic form of surface treatment without any additional finishing or polishing.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Anodizing<\/h3>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t $\"anozied\"$ \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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It creates a protective oxide layer on aluminum, increasing corrosion resistance and hardness, and allowing for dyeing to enhance appearance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Polishing<\/h3>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t $\"polished\"$ \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Polishing smooths surfaces to a high sheen, enhancing appearance and reducing roughness while offering some corrosion protection.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Brushed Finish<\/h3>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t $\"BRUSHED\"$ \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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A brushed finish has fine, parallel lines for a textured look, enhancing grip and reducing fingerprints.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Sandblasting<\/h3>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t $\"sandblast\"$ \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Sandblasting uses high-pressure air and abrasive particles to clean or texture surfaces, enhancing adhesion for coatings.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Electropolish<\/h3>\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t $\"ELECTROPOLISH\"$ \t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Electropolishing is an electrochemical process that smooths and brightens metal surfaces, removing imperfections and enhancing corrosion resistance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Materials we use for solutions<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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