Kits de reparación de husillos a bolas
Restore ±0.001mm Accuracy – Factory-Grade Ball Screw Repair Kits
“Eliminate Backlash Now – Same-Day Shipping for Critical Repairs“
5/5
Years of experience
Ball Screw Repair Kits – Recirculation Units, G10 Balls & Preload Shims
We deliver comprehensive ball screw repair solutions that restore original equipment performance. As an ISO 9001:2015 certified manufacturing company specializing in precision motion components. Our vertically integrated capabilities allow us to provide both repair components and complete refurbishment services – all manufactured to exacting OEM standards in our [location] facility.
Technical Superiority
• Component-Level Repair Kits – Includes recirculation assemblies (POM-C or bronze), G10-grade bearing balls, and matched preload shims
• Full Remanufacturing Services – Complete screw re-grinding, nut reballing, and dynamic testing
• Performance Validation – Each repair includes certification of:
Backlash ≤0.01mm (DIN 69051)
Axial rigidity meeting original specifications
Runout ≤0.02mm/m
Manufacturing Process Highlights
Precision Machining – CNC grinding of screw shafts to restore lead accuracy
Dynamic Testing – Load cycling and thermal compensation verification
Tratamientos superficiales – Optional DLC coating for extended wear resistance
Garantía de calidad
Material certifications for all components
Dimensional verification via CMM (5μm accuracy)
Traceability maintained through laser marking
20,000+ Precision Parts, 150+ Materials
4.9/5
Tolerance Standard
±0.0005" Precision Guarantee
Since 2015
5/5
Acabado superficial
C8-16 μin Ra Mirror Finish
Since 2015
4.8/5
Maximum Workpiece
40" × 28" × 20" Capacity
Since 2015
4.5/5
Material Hardness
Up to 65 HRC Processed
Since 2015
Tolerance for Ball Screw Repair Kits Services
Limits for nominal size
Metals (ISO 2768- f)
Plastics (ISO 2768- m)
0.5mm* to 3mm
±0.05mm
±0.1mm
Over 3mm to 6mm
±0.05mm
±0.1mm
Over 6mm to 30mm
±0.1mm
±0.2mm
Over 30mm to 120mm
±0.15mm
±0.3mm
Over 120mm to 400mm
±0.2mm
±0.5mm
Over 400mm to 1000mm
±0.4mm
±0.8mm
Over 1000mm to 2000mm
±0.5mm
±1.2mm
Ball Screw Repair Kit Technical Specifications
| Categoría | Parameter | Standard Grade | Precision Grade | Validation Method | Industry Standard |
|---|---|---|---|---|---|
| Material Properties | |||||
| Screw Shaft Material | 55CrMo Alloy Steel | SCM440 VAR Steel | PMI Spectrometry | DIN 17200 | |
| Hardness (HRC) | 58-62 | 60-64 | Rockwell C Scale | ISO 6508 | |
| Nut Material | GCr15 Bearing Steel | SUJ2 Equivalent | Material Certification | JIS G4805 | |
| Mechanical Performance | |||||
| Dynamic Load Rating | 90% OEM Spec | 110% OEM Spec | Fatigue Testing | ISO 3408-1 | |
| Lead Accuracy (per 300mm) | ±0.05mm | ±0.02mm | Laser Interferometer | JIS B1192 | |
| Backlash | ≤0.08mm | ≤0.03mm | Dial Indicator | DIN 69051 | |
| Components | |||||
| Ball Grade | G16 | G10 | Microscopic Inspection | ISO 3290 | |
| Recirculator Material | POM-C | Bronze-PTFE | Wear Testing | ASTM D3702 | |
| Preload Shim Tolerance | ±0.1mm | ±0.02mm | CMM Verification | ISO 2768-1 | |
| Durability | |||||
| Service Life (km) | 20,000 | 50,000 | Accelerated Life Test | ISO 3408-5 | |
| Wear Rate (μm/1000km) | ≤15 | ≤5 | Profile Measurement | DIN 51517 | |
| Corrosion Resistance | 500h NSS | 1000h NSS | Salt Spray Test | ASTM B117 | |
| Calidad | |||||
| Dimensional Tolerance | ±0.015mm | ±0.005mm | 3D CMM (1.5μm) | ISO 9001 Class 1 | |
| Surface Finish (Ra) | 0.4μm | 0.1μm | White Light Interferometry | ASME B46.1 | |
| Certificaciones | |||||
| Material Traceability | Heat Number Tracking | Full PMI + DNA | ICP-MS Analysis | EN 10204 3.1 | |
| Cleanroom Packaging | ISO Class 8 | ISO Class 5 | Particle Count | IEST-STD-CC1246D |
Ball Screw Repair Kits Surface Finishes
We provide finishes for aesthetics and performance: anodizing, polishing, sandblasting, coatings, and heat treatment. Let’s find the right one!
As Machined
This machined finish is rough and displays tool marks, representing the most basic form of surface treatment without any additional finishing or polishing.
Anodizing
It creates a protective oxide layer on aluminum, increasing corrosion resistance and hardness, and allowing for dyeing to enhance appearance.
Polishing
Polishing smooths surfaces to a high sheen, enhancing appearance and reducing roughness while offering some corrosion protection.
Brushed Finish
A brushed finish has fine, parallel lines for a textured look, enhancing grip and reducing fingerprints.
Sandblasting
Sandblasting uses high-pressure air and abrasive particles to clean or texture surfaces, enhancing adhesion for coatings.
Electropolish
Electropolishing is an electrochemical process that smooths and brightens metal surfaces, removing imperfections and enhancing corrosion resistance.
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